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Application of Automatic TIG Welding for Yamal LNG Process Piping Fabrication

Received: 5 June 2018     Accepted: 26 June 2018     Published: 24 July 2018
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Abstract

The representative materials, used in Russian Yamal LNG project, are ASTM A333 Gr.6 (low temperature carbon steel, designed temperature of –50°C) and ASTM A312/A358 TP304/304L (austenitic stainless steel, designed temperature of –196°C). The welding technical specification demands TIG (Tungsten Inert Gas) welding for root welding of piping. This project adopts the construction way of prefabrication in Qingdao and assembly in Russian. Therefore, high construction accuracy is required. This article introduces the LNG process piping welding by automatic TIG welding which contains welding process design, welding process parameters, test and analysis of weld mechanical property and advantage analysis of TIG welding as well. In this project, the automatic and high efficient TIG welding is used for the root welding and hot welding of low temperature carbon steel and austenitic stainless steel piping. The result shows that the mechanical properties of weld metals meet the requirements of LNG project technical specification and code ASME B31.3. The efficiency of automatic TIG welding increases 2 times compared with conventional manual TIG welding. The automatic TIG welding improves and optimizes the quality and construction progress of the LNG project process piping.

Published in International Journal of Oil, Gas and Coal Engineering (Volume 6, Issue 4)
DOI 10.11648/j.ogce.20180604.11
Page(s) 44-49
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2018. Published by Science Publishing Group

Keywords

Yamal in Russian, LNG Project, Process Piping, Automatic TIG Welding

References
[1] Job specification: Welding & NDE of Piping Shop and Field. Document No: 3300-E-000-MC-SPE-63002-00-D.
[2] T. Ogawa and E. Tsunetomi, Hot cracking susceptibility of austenitic stainless steels, Welding Journal, 1982, 61, 82s-93s.
[3] A. Zingales, G. Quartarone, and G. Moretti, Sigma phase intergranular corrosion effects in austenitic welds containing ferrite, Corrosion, 1985, 41, 136–141.
[4] J. Muraleedharan, B. Gnanamoorthy, and P. Rodriguez, Comparative study: degree of sensitization and intergranular stress corrosion cracking susceptibility of type 304 stainless steel, Corrosion, 1996, 52, 790–800.
[5] Z. Stonawska, M. Svoboda, M. Sozanska, M. Kristková, J. Sojka, C. Dagbert, and L. Hyspecka, Structural analysis and intergranular corrosion tests of AISI 316L steel, J. Microsc., 2006, 224, 62–64.
[6] M. Terada, M. Saiki, I. Costa, and A. F. Padilha, Microstructure and intergranular corrosion of the austenitic stainless steel, J. Nucl. Mater, 2006, 358, 40–46.
[7] IIW, Guidelines for the Classification of Ferrite Steel Weld Metal Microstructural Constituents Using the Light Microscope, v Welding in the World, 1986, 24, 144-148.
[8] H. K. D. H. Bhadeshia and L. E. Svensson, Mathematical Modelling of Weld Phenomena, Eds. H. Cerjak and K. Easterling, Institute of Materials, 1993.
[9] R. E. Dolby, Research Report No. 14/1976/M, Welding Institute, Cambridge 1976.
[10] A. G. Glover, J. T. McGrath and N. F. Eaton, Toughness Characterization and Specifications for HSLA and Structural Steels, ed. P. L. Manganon, Metallurgical Society of AIME, NY, 143–160.
[11] M. I. Onsoien, S. Liu and D. L. Olson, Shielding Gas Oxygen Equivalent in Weld Metal Microstructure Optimization, Weld. J., 1996, 64, 216s-224s.
[12] G. Holloway and A. Marshall, Ultra-low Temperature Welding and Welding Materials for Liquefied Natural Gas, Mechanic Worker, 2005, 8, 35-40.
[13] Welding Manual (Materials) Volume 2, Edition of China Institute of Mechanical Engineering Welding Society (2nd) Machinery Industry Press, Beijing, 2001, 3.
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  • APA Style

    Zhijian Wang, Yanyan Li, Chiaming Chang. (2018). Application of Automatic TIG Welding for Yamal LNG Process Piping Fabrication. International Journal of Oil, Gas and Coal Engineering, 6(4), 44-49. https://doi.org/10.11648/j.ogce.20180604.11

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    ACS Style

    Zhijian Wang; Yanyan Li; Chiaming Chang. Application of Automatic TIG Welding for Yamal LNG Process Piping Fabrication. Int. J. Oil Gas Coal Eng. 2018, 6(4), 44-49. doi: 10.11648/j.ogce.20180604.11

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    AMA Style

    Zhijian Wang, Yanyan Li, Chiaming Chang. Application of Automatic TIG Welding for Yamal LNG Process Piping Fabrication. Int J Oil Gas Coal Eng. 2018;6(4):44-49. doi: 10.11648/j.ogce.20180604.11

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  • @article{10.11648/j.ogce.20180604.11,
      author = {Zhijian Wang and Yanyan Li and Chiaming Chang},
      title = {Application of Automatic TIG Welding for Yamal LNG Process Piping Fabrication},
      journal = {International Journal of Oil, Gas and Coal Engineering},
      volume = {6},
      number = {4},
      pages = {44-49},
      doi = {10.11648/j.ogce.20180604.11},
      url = {https://doi.org/10.11648/j.ogce.20180604.11},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ogce.20180604.11},
      abstract = {The representative materials, used in Russian Yamal LNG project, are ASTM A333 Gr.6 (low temperature carbon steel, designed temperature of –50°C) and ASTM A312/A358 TP304/304L (austenitic stainless steel, designed temperature of –196°C). The welding technical specification demands TIG (Tungsten Inert Gas) welding for root welding of piping. This project adopts the construction way of prefabrication in Qingdao and assembly in Russian. Therefore, high construction accuracy is required. This article introduces the LNG process piping welding by automatic TIG welding which contains welding process design, welding process parameters, test and analysis of weld mechanical property and advantage analysis of TIG welding as well. In this project, the automatic and high efficient TIG welding is used for the root welding and hot welding of low temperature carbon steel and austenitic stainless steel piping. The result shows that the mechanical properties of weld metals meet the requirements of LNG project technical specification and code ASME B31.3. The efficiency of automatic TIG welding increases 2 times compared with conventional manual TIG welding. The automatic TIG welding improves and optimizes the quality and construction progress of the LNG project process piping.},
     year = {2018}
    }
    

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  • TY  - JOUR
    T1  - Application of Automatic TIG Welding for Yamal LNG Process Piping Fabrication
    AU  - Zhijian Wang
    AU  - Yanyan Li
    AU  - Chiaming Chang
    Y1  - 2018/07/24
    PY  - 2018
    N1  - https://doi.org/10.11648/j.ogce.20180604.11
    DO  - 10.11648/j.ogce.20180604.11
    T2  - International Journal of Oil, Gas and Coal Engineering
    JF  - International Journal of Oil, Gas and Coal Engineering
    JO  - International Journal of Oil, Gas and Coal Engineering
    SP  - 44
    EP  - 49
    PB  - Science Publishing Group
    SN  - 2376-7677
    UR  - https://doi.org/10.11648/j.ogce.20180604.11
    AB  - The representative materials, used in Russian Yamal LNG project, are ASTM A333 Gr.6 (low temperature carbon steel, designed temperature of –50°C) and ASTM A312/A358 TP304/304L (austenitic stainless steel, designed temperature of –196°C). The welding technical specification demands TIG (Tungsten Inert Gas) welding for root welding of piping. This project adopts the construction way of prefabrication in Qingdao and assembly in Russian. Therefore, high construction accuracy is required. This article introduces the LNG process piping welding by automatic TIG welding which contains welding process design, welding process parameters, test and analysis of weld mechanical property and advantage analysis of TIG welding as well. In this project, the automatic and high efficient TIG welding is used for the root welding and hot welding of low temperature carbon steel and austenitic stainless steel piping. The result shows that the mechanical properties of weld metals meet the requirements of LNG project technical specification and code ASME B31.3. The efficiency of automatic TIG welding increases 2 times compared with conventional manual TIG welding. The automatic TIG welding improves and optimizes the quality and construction progress of the LNG project process piping.
    VL  - 6
    IS  - 4
    ER  - 

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Author Information
  • China National Petroleum Offshore Engineering Co, Ltd, Qingdao, China

  • China National Petroleum Offshore Engineering Co, Ltd, Qingdao, China

  • Research and Development Department, Kuanuang Tai Metal Industrial Co., Ltd, Tainan, Taiwan

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