The corrosion of low-temperature sections of a company's atmospheric and vacuum distillation unit was analyzed. Corrosion rate prediction model was established using BP neural network based on the corrosion detection data detected in the sewage on top of the tower over a period of time. In this model, the pH value, Cl ion concentration, Fe ion concentration and sulfide concentration of the sewage discharged from the top of the tower are taken as the input data, and the average corrosion rate as the output data, the results show that the prediction error is large. The BP neural network was optimized using the genetic algorithm. The optimized model could accurately predict the corrosion of the atmospheric unit at low temperatures. The corrosion rate prediction model was used to investigate the effect of each variable on the corrosion rate through the single factor change and the results could reflect the relationship between detected corrosion data and corrosion rate in the sewage on top of the atmospheric tower.
Published in | International Journal of Oil, Gas and Coal Engineering (Volume 6, Issue 2) |
DOI | 10.11648/j.ogce.20180602.11 |
Page(s) | 25-33 |
Creative Commons |
This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited. |
Copyright |
Copyright © The Author(s), 2018. Published by Science Publishing Group |
Atmospheric Distillation Tower Corrosion, BP Neural Network, Genetic Algorithm, Corrosion Rate Prediction
[1] | Feng W, Yang S. Thermomechanical processing optimization for 304 austenitic stainless steel using artificial neural network and genetic algorithm [J]. Applied Physics A, 2016, 122(12):1018. |
[2] | Coban R (2013) A context layered locally recurrent neural network for dynamic system identification. Eng Appl Artif Intell 60(9):30–52. |
[3] | Wranglen G. AN INTRODUCTION TO CORROSION AND PROTECTION OF METALS [J]. Journal of Nuclear Medicine Official Publication Society of Nuclear Medicine, 2016, 9(2):71-71. |
[4] | Okonkwo P C, Sliem M H, Shakoor R A, et al. Effect of Temperature on the Corrosion Behavior of API X120 Pipeline Steel in H 2 S Environment [J]. Journal of Materials Engineering & Performance, 2017(4):1-9. |
[5] | R. Rahgozar, Remaining capacity assessment of corrosion damaged beams using minimum curves. J. Constr. Steel Res. 65, 299–307 (2009). |
[6] | Shi X L. Development and Application of Artificial Neural Network [J]. Journal of Chongqing University of Science & Technology, 2006. |
[7] | JOHN H K. Two Data Sets of near Infrared Spectra [J]. Chemometrics and Intelligent Laboratory System, 1997, 37:255-259. |
[8] | Banu P S N, Rani S D. Knowledge-based artificial neural network model to predict the properties of alpha+ beta titanium alloys [J]. Journal of Mechanical Science & Technology, 2016, 30(8):3625-3631. |
[9] | HOEIL C, HYESEON L, CHI-HYUCK J. Determination of Research Octane Number Using NIR Spectral Data and Ridge Regression [J]. Bull Korean Chem Soc, 2001, 22 (1):30-42. |
[10] | Hanmaiahgari P R, Elkholy M, Riahi-Nezhad C K. Identification of partial blockages in pipelines using genetic algorithms [J]. Sādhanā, 2017, 42(9):1543-1556. |
[11] | Rahmanifard H, Plaksina T. Application of artificial intelligence techniques in the petroleum industry: a review [J]. Artificial Intelligence Review, 2018(5):1-24. |
[12] | Pol HH, Bullmore E (2013) Neural networks in psychiatry. Eur Neuropsychopharmacol 23(1):1–6 |
[13] | Paul S, Mondal R. Prediction and Computation of Corrosion Rates of A36 Mild Steel in Oilfield Seawater [J]. Journal of Materials Engineering & Performance, 2018:1-10. |
[14] | Lai B-Q, Wang J-M, Duan J-J et al (2013), the integration of NSC-derived and host neural networks after rat spinal cord transection. Biomaterials 34(12):2888–2901. |
[15] | Irani R, Nasimi R (2011) Application of artificial bee colony-based neural network in bottom hole pressure prediction in underbalanced drilling. J Pet Sci Eng 78(1):6–12. |
[16] | Zhang L, Li H X, Shi F X, et al. Environmental boundary and formation mechanism of different types of H2S corrosion products on pipeline steel [J]. 2017, 24(4):401-409. |
[17] | Kermani M, Morshed A (2003) Carbon dioxide corrosion in oil and gas production—a compendium. Corrosion 59(8):659–683. |
[18] | Akbar A. et al (2012) Corrosion 2012. NACE International. |
[19] | Tanupabrungsun T, Brown B, Nesic S (2013) Effect of pH on CO2 corrosion of mild steel at elevated temperatures. In: Corrosion 2013. NACE International. |
APA Style
Hao Li, Guoming Yang, Jing Xin, Ying Wu, Guangting Xue. (2018). Corrosion Prediction for Naphtha and Gas System of Atmospheric Distillation Tower Based on Artificial Neural Network and Genetic Algorithm. International Journal of Oil, Gas and Coal Engineering, 6(2), 25-33. https://doi.org/10.11648/j.ogce.20180602.11
ACS Style
Hao Li; Guoming Yang; Jing Xin; Ying Wu; Guangting Xue. Corrosion Prediction for Naphtha and Gas System of Atmospheric Distillation Tower Based on Artificial Neural Network and Genetic Algorithm. Int. J. Oil Gas Coal Eng. 2018, 6(2), 25-33. doi: 10.11648/j.ogce.20180602.11
AMA Style
Hao Li, Guoming Yang, Jing Xin, Ying Wu, Guangting Xue. Corrosion Prediction for Naphtha and Gas System of Atmospheric Distillation Tower Based on Artificial Neural Network and Genetic Algorithm. Int J Oil Gas Coal Eng. 2018;6(2):25-33. doi: 10.11648/j.ogce.20180602.11
@article{10.11648/j.ogce.20180602.11, author = {Hao Li and Guoming Yang and Jing Xin and Ying Wu and Guangting Xue}, title = {Corrosion Prediction for Naphtha and Gas System of Atmospheric Distillation Tower Based on Artificial Neural Network and Genetic Algorithm}, journal = {International Journal of Oil, Gas and Coal Engineering}, volume = {6}, number = {2}, pages = {25-33}, doi = {10.11648/j.ogce.20180602.11}, url = {https://doi.org/10.11648/j.ogce.20180602.11}, eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ogce.20180602.11}, abstract = {The corrosion of low-temperature sections of a company's atmospheric and vacuum distillation unit was analyzed. Corrosion rate prediction model was established using BP neural network based on the corrosion detection data detected in the sewage on top of the tower over a period of time. In this model, the pH value, Cl ion concentration, Fe ion concentration and sulfide concentration of the sewage discharged from the top of the tower are taken as the input data, and the average corrosion rate as the output data, the results show that the prediction error is large. The BP neural network was optimized using the genetic algorithm. The optimized model could accurately predict the corrosion of the atmospheric unit at low temperatures. The corrosion rate prediction model was used to investigate the effect of each variable on the corrosion rate through the single factor change and the results could reflect the relationship between detected corrosion data and corrosion rate in the sewage on top of the atmospheric tower.}, year = {2018} }
TY - JOUR T1 - Corrosion Prediction for Naphtha and Gas System of Atmospheric Distillation Tower Based on Artificial Neural Network and Genetic Algorithm AU - Hao Li AU - Guoming Yang AU - Jing Xin AU - Ying Wu AU - Guangting Xue Y1 - 2018/06/19 PY - 2018 N1 - https://doi.org/10.11648/j.ogce.20180602.11 DO - 10.11648/j.ogce.20180602.11 T2 - International Journal of Oil, Gas and Coal Engineering JF - International Journal of Oil, Gas and Coal Engineering JO - International Journal of Oil, Gas and Coal Engineering SP - 25 EP - 33 PB - Science Publishing Group SN - 2376-7677 UR - https://doi.org/10.11648/j.ogce.20180602.11 AB - The corrosion of low-temperature sections of a company's atmospheric and vacuum distillation unit was analyzed. Corrosion rate prediction model was established using BP neural network based on the corrosion detection data detected in the sewage on top of the tower over a period of time. In this model, the pH value, Cl ion concentration, Fe ion concentration and sulfide concentration of the sewage discharged from the top of the tower are taken as the input data, and the average corrosion rate as the output data, the results show that the prediction error is large. The BP neural network was optimized using the genetic algorithm. The optimized model could accurately predict the corrosion of the atmospheric unit at low temperatures. The corrosion rate prediction model was used to investigate the effect of each variable on the corrosion rate through the single factor change and the results could reflect the relationship between detected corrosion data and corrosion rate in the sewage on top of the atmospheric tower. VL - 6 IS - 2 ER -