Polycarbonate bullet proof and acrylic heat resistant glasses are used as the functional material in many industrial application. In automobile industries, banks and cabins, polycarbonate bullet proof glass has been used for security purpose. Similarly, acrylic heat resistant glass is used in furnace, microwaves, space craft and airplane applications. In this experimental research paper, Taguchi modal and Grey relational analysis are utilized for the ultrasonic drilling in these materials. For experimentation, input parameters are concentration, abrasive, grit size, power rating, hydrofluoric acid and tool materials. Output parameters are material removal rate, tool wear rate and surface roughness. In which, surface roughness is most significant output parameter, because it describe accuracy of the process. Through optimization analysis, Taguchi modal suggest that 40% abrasive concentration, mixture of (Alumina, Silicon carbide and Boron carbide) abrasive in 1:1:1, 600 grit of abrasive and 1.5% hydrofluoric acid gives best results for drilling in polycarbonate bullet proof glass material. Similarly, in acrylic heat resistant glass, mixture of Silicon carbide and Boron carbide (1:1), 600 grit abrasive and 1% hydrofluoric acid gives the optimum results. Concentration of slurry, abrasive grit size and hydrofluoric acid are the most significant parameters for ultrasonic drilling in both materials. Through Grey relational analysis the surface roughness is improved by 40% and 48% in polycarbonate (UL-752) and acrylic (BS-476) glass respectively.
| Published in | International Journal of Mechanical Engineering and Applications (Volume 5, Issue 3) |
| DOI | 10.11648/j.ijmea.20170503.12 |
| Page(s) | 136-154 |
| Creative Commons |
This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited. |
| Copyright |
Copyright © The Author(s), 2017. Published by Science Publishing Group |
Polycarbonate, Acrylic, Glass, HF Acid, Taguchi, GRA, USM, Surface Roughness
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APA Style
Kanwal Jeet Singh, Inderpreet Singh Ahuja, Jatinder Kapoor. (2017). Mathematical Modeling for Material Removal and Optimization of Ultrasonic Drilling of Polycarbonate and Acrylic Glass for Surface Roughness by GRA Approach. International Journal of Mechanical Engineering and Applications, 5(3), 136-154. https://doi.org/10.11648/j.ijmea.20170503.12
ACS Style
Kanwal Jeet Singh; Inderpreet Singh Ahuja; Jatinder Kapoor. Mathematical Modeling for Material Removal and Optimization of Ultrasonic Drilling of Polycarbonate and Acrylic Glass for Surface Roughness by GRA Approach. Int. J. Mech. Eng. Appl. 2017, 5(3), 136-154. doi: 10.11648/j.ijmea.20170503.12
AMA Style
Kanwal Jeet Singh, Inderpreet Singh Ahuja, Jatinder Kapoor. Mathematical Modeling for Material Removal and Optimization of Ultrasonic Drilling of Polycarbonate and Acrylic Glass for Surface Roughness by GRA Approach. Int J Mech Eng Appl. 2017;5(3):136-154. doi: 10.11648/j.ijmea.20170503.12
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Download@article{10.11648/j.ijmea.20170503.12,
author = {Kanwal Jeet Singh and Inderpreet Singh Ahuja and Jatinder Kapoor},
title = {Mathematical Modeling for Material Removal and Optimization of Ultrasonic Drilling of Polycarbonate and Acrylic Glass for Surface Roughness by GRA Approach},
journal = {International Journal of Mechanical Engineering and Applications},
volume = {5},
number = {3},
pages = {136-154},
doi = {10.11648/j.ijmea.20170503.12},
url = {https://doi.org/10.11648/j.ijmea.20170503.12},
eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmea.20170503.12},
abstract = {Polycarbonate bullet proof and acrylic heat resistant glasses are used as the functional material in many industrial application. In automobile industries, banks and cabins, polycarbonate bullet proof glass has been used for security purpose. Similarly, acrylic heat resistant glass is used in furnace, microwaves, space craft and airplane applications. In this experimental research paper, Taguchi modal and Grey relational analysis are utilized for the ultrasonic drilling in these materials. For experimentation, input parameters are concentration, abrasive, grit size, power rating, hydrofluoric acid and tool materials. Output parameters are material removal rate, tool wear rate and surface roughness. In which, surface roughness is most significant output parameter, because it describe accuracy of the process. Through optimization analysis, Taguchi modal suggest that 40% abrasive concentration, mixture of (Alumina, Silicon carbide and Boron carbide) abrasive in 1:1:1, 600 grit of abrasive and 1.5% hydrofluoric acid gives best results for drilling in polycarbonate bullet proof glass material. Similarly, in acrylic heat resistant glass, mixture of Silicon carbide and Boron carbide (1:1), 600 grit abrasive and 1% hydrofluoric acid gives the optimum results. Concentration of slurry, abrasive grit size and hydrofluoric acid are the most significant parameters for ultrasonic drilling in both materials. Through Grey relational analysis the surface roughness is improved by 40% and 48% in polycarbonate (UL-752) and acrylic (BS-476) glass respectively.},
year = {2017}
}
TY - JOUR T1 - Mathematical Modeling for Material Removal and Optimization of Ultrasonic Drilling of Polycarbonate and Acrylic Glass for Surface Roughness by GRA Approach AU - Kanwal Jeet Singh AU - Inderpreet Singh Ahuja AU - Jatinder Kapoor Y1 - 2017/05/17 PY - 2017 N1 - https://doi.org/10.11648/j.ijmea.20170503.12 DO - 10.11648/j.ijmea.20170503.12 T2 - International Journal of Mechanical Engineering and Applications JF - International Journal of Mechanical Engineering and Applications JO - International Journal of Mechanical Engineering and Applications SP - 136 EP - 154 PB - Science Publishing Group SN - 2330-0248 UR - https://doi.org/10.11648/j.ijmea.20170503.12 AB - Polycarbonate bullet proof and acrylic heat resistant glasses are used as the functional material in many industrial application. In automobile industries, banks and cabins, polycarbonate bullet proof glass has been used for security purpose. Similarly, acrylic heat resistant glass is used in furnace, microwaves, space craft and airplane applications. In this experimental research paper, Taguchi modal and Grey relational analysis are utilized for the ultrasonic drilling in these materials. For experimentation, input parameters are concentration, abrasive, grit size, power rating, hydrofluoric acid and tool materials. Output parameters are material removal rate, tool wear rate and surface roughness. In which, surface roughness is most significant output parameter, because it describe accuracy of the process. Through optimization analysis, Taguchi modal suggest that 40% abrasive concentration, mixture of (Alumina, Silicon carbide and Boron carbide) abrasive in 1:1:1, 600 grit of abrasive and 1.5% hydrofluoric acid gives best results for drilling in polycarbonate bullet proof glass material. Similarly, in acrylic heat resistant glass, mixture of Silicon carbide and Boron carbide (1:1), 600 grit abrasive and 1% hydrofluoric acid gives the optimum results. Concentration of slurry, abrasive grit size and hydrofluoric acid are the most significant parameters for ultrasonic drilling in both materials. Through Grey relational analysis the surface roughness is improved by 40% and 48% in polycarbonate (UL-752) and acrylic (BS-476) glass respectively. VL - 5 IS - 3 ER -
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